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Shop Publication Index for Ford Excursion and 1999-2004 Super Duty Trucks
Links to our individual product pages for our available Shop Manuals and Exploded Views for your Ford Excursion or 1999-2004 Super Duty 4x4 are listed on this page.
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Dan the Gear Man® Tech Note: Dana-Spicer 50 and 60 Monobeam front axles were used on 1999-2004 Ford Super Duty® 4x4 trucks. Early F250 and F350 single rear wheel trucks have Dana Model 50-229 axles, while most later F250* and all F350 trucks plus all F450 and F550 models use the Dana 60-248. Servicing either axle is the same with the exception of some different torque specifications. Externally, the Model 50 axle looks virtually the same as a Model 60 even down to the cover size, however the differential components are much smaller. *(From what we have seen, later model F-250 trucks with diesel or large gas engines will have Dana 60 axles, while most small V8 engine trucks will have Model 50 axles. There may be exceptions to this general rule, so if in doubt about what parts to order, always provide us with the 6 digit axle tag code.) | |
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TM4688 4x4 Hub, Axle Shaft, Ball Joint, and Axle Shaft Seal Service Manual for 1999-2004 Ford Super Duty® and 2000-2005 Excursion trucks. Includes 76 full color printed tech pages with precise and detailed service instructions, plus a color photo for every step. Includes close to 400 color photographs and color exploded views. Comprehensive service information for replacing Front Axle Shaft Oil Seals, Axle Universal Joints, Ball Joints, Knuckle Seals, Axle Shaft Needle Bearings, Wheel Hubs, and Hub locks. Also covers basic Front Brake Service. Additionally includes complete torque specs, and tool recommendations. Convenient 8.5" x 11" Comb Bound with Clear Plastic Covers to open flat on your workbench. Written and photographed by Dan the Gear Man®! |  |
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TM4637 Front Axle Tech Manual A color illustrated, step-by-step printed shop repair manual that covers Front Hub Service (TSB4594), Axle Shaft Service (TSB4610), Ball Joint Service (TSB4591), and Inner Axle Seal Replacement Service (TSB4643), including torque specs all in one manual. 17 pages of technical information plus 2 pages of full color exploded views. Convenient 8.5" x 11" Comb Bound with Clear Plastic Covers to open flat on your workbench. Written and photographed by Dan the Gear Man®! | |
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TSB4644 Exploded Views and Parts Guide for 2000-2006 Ford Excursion and 1999-2004 Ford Super Duty® F250, F350, F450, & F550 4x4 Front Drive Axles. Complete with 14 total pages. Includes 2 pages of full color exploded views, plus Parts Guide with color photos and descriptions of every part! 8.5" x 11" Printed & Stapled. Written and photographed by Dan the Gear Man®! | |
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TSB4591 4x4 Ford Super Duty® Ball Joint Replacement Technical Service Bulletin Includes detailed Ball Joint Service Procedures, Wrench Sizes, and Torque Specifications on 1999-2004 Ford Super Duty® F250, F350, F450, & F550 4x4 trucks! This TSB also covers Axle Shaft-to-Knuckle Seal Replacement which is required anytime the front axle shafts are removed. Step-by-Step procedures with 19 full color photographs within 5 pages. 8.5" x 11" Printed & Stapled. Written and photographed by Dan the Gear Man®! | |
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TSB4610 Super Duty® Front Axle Shaft Service on 1999-2004 Ford Super Duty® F250, F350, F450, & F550 4x4 trucks. Includes detailed Axle Shaft and Knuckle Seal Service Procedures, Wrench Sizes, and Torque Specifications! This TSB also covers Axle Shaft-to-Knuckle Seal Replacement which is required anytime the front axle shafts are removed. Step-by-Step procedures with 18 full color photographs within 4 pages. 8.5" x 11" Printed & Stapled. Written and photographed by Dan the Gear Man®! |
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TSB4594 Front Hub Service Includes detailed Hub Service Procedures, Wrench Sizes and Torque Specifications on 1999-2004 Ford Super Duty® F250, F350, F450, & F550 4x4 trucks! Step-by-Step procedures with 11 full color photographs within 3 pages. 8.5" x 11" Printed & Stapled. Written and photographed by Dan the Gear Man®! |
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TSB4643 Inner Axle Seal Replacement on 2000-2005 Ford Excursion & 1999-2004 Ford Super Duty® F250, F350, F450, & F550 4x4 Trucks. Step-by-Step procedures with 17 full color photographs within 5 pages. TSB4643 covers Axle Shaft Removal, Inner Axle Seal Replacement, Axle Shaft Reassembly, Differential Oil Specs, Differential Gear Backlash, Torque Specs and Wrench Sizes for fasteners. This TSB also covers Axle Shaft-to Knuckle Seal Replacement which is required anytime the front axle shafts are removed. 8.5" x 11" Printed & Stapled. Written and photographed by Dan the Gear Man®! |
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TM4400 Pinion and Differential Bearing Service Manual. Color Illustrated Service Manual On Dana-Spicer Monobeam Axles. Why you want to Re-Bearing your axle? Includes 26 full color printed tech pages with precise and detailed service instructions, plus color photos. Covers Disassembly, Assembly, Determining Differential Shim Packs & Preloads, and Dana Monobeam Axle Specifications for Models 30, 35, 44, 50, 60, 61, 70, 70HD, and 80! Includes over 80 color photographs. Convenient 8.5" x 11" Comb Bound with Clear Plastic Covers to open flat on your workbench. Written and photographed by Dan the Gear Man®! | |
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TM4400 Pinion and Differential Bearing Service Manual. Color Illustrated Service Manual On Dana-Spicer Monobeam Axles. | | >
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